At MAVA Industrial, we believe that knowledge and innovation are key to achieving greater efficiency in every industrial activity.
Following this year’s free seminar on “Compressed Air Systems Optimization”, Petko Petkov, an engineer and product manager at MAVA Industrial with years of experience in the field and the event's main lecturer, was interviewed by the Plovdiv-based online media "Pod Tepeto."
Engineer Petkov, could you tell us a little about the seminar MAVA Industrial organized and why the topic of compressed air systems optimization is so important?
Of course! The seminar aims to provide participants with an in-depth understanding of how proper optimization of compressed air systems can lead to significant energy savings, increased productivity, and extended equipment life. Compressed air systems often go unnoticed but play a critical role in industrial processes. Enhancing their performance can save resources and reduce operating costs, which is especially important today.
Compressed air systems are often called the “fourth utility” in industrial environments. Could you explain why they play such a critical role in modern industries?
Compressed air systems are indispensable in almost every industry, including manufacturing, food processing, healthcare, and many others. They drive tools and equipment, cool machinery, and are integral to many production processes. Due to their flexibility and wide application, compressed air is considered the “fourth utility” alongside water, gas, and electricity.
What are the most common inefficiencies you observe in industrial compressed air systems, and how can companies address them?
Common inefficiencies include air leaks, incorrect system sizing, and insufficient compressor maintenance. Many companies underestimate the loss from air leaks, which can represent a significant portion of total energy consumption. The solution is regular monitoring and timely maintenance of systems. Optimal sizing and proper compressor management are also crucial to improving efficiency.
Why is now the right time for companies to focus on optimizing compressed air systems?
With rising energy costs and growing sustainability demands, compressed air optimization is one of the most effective ways to reduce costs and environmental impact. Additionally, technological innovations in recent years have made managing and monitoring these systems easier and more accessible.
Could you share a case in which optimizing a compressed air system led to significant cost savings for a company?
Yes, we worked with a manufacturing company experiencing significant energy loss due to outdated equipment and incorrectly sized compressors. After conducting a full system analysis and suggesting a new configuration with KAESER compressors, they managed to reduce their annual energy costs by over 30%.
How does compressed air system optimization contribute to sustainability and reducing the carbon footprint of industrial operations?
Optimization reduces energy consumption, which directly leads to lower CO2 emissions. Additionally, more efficient systems require fewer resources for maintenance and have a longer service life, which also helps reduce waste and the use of raw materials.
What can participants expect to learn during the seminar?
Participants will learn how to identify key sources of loss in their systems, select the appropriate equipment, and apply modern technologies to monitor and manage compressed air systems. We will present practical examples of successful optimizations and share tips on achieving maximum efficiency.
Who is the seminar intended for, and when will it take place?
The seminar is aimed at production managers, maintenance teams, and technical personnel responsible for the operation and maintenance of compressed air systems. It is free to attend and will take place on October 15, 2024, in Plovdiv.